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SIP's
Thermal
Foam SIP's are 30-50% more energy efficient than traditional wall
construction. SIP's are a strong engineered system consisting of
Expanded Polystyrene insulation laminated between oriented-strand board
(OSB), forming an engineered panel that can be used for exterior walls,
roofs and floors. Their used world-wide for new houses, additions,
freezers, coolers, commercial construction and more. Panels are
available from 4'x8' to 8'x24' and can be factory fabricated to be
site-erected quickly. We also offer non-engineered nail-base panels that are often installed above structural
metal or wood planking roof decks to provide insulation and a surface
for attaching roofing materials.
Design
Thermal
Foams experienced technical design and estimating staff uses the latest
CAD software to prepare accurate cost quotations, submittal and final
drawings, material lists, and fabrication cut sheets. This insures
that architectural plans are properly converted into SIP's that meet all project specifications. We also
assist owners, architects, and contractors with guidance in the many
technical issues, construction details and site considerations that
result in successful projects, satisfied clients, and repeat uses of
Thermal Foam SIP's.
Manufacturing
At Thermal Foams, Inc. 30,000 SF Lamination and
fabrication facility, exposure 1 rated oriented strand board (OSB)
facers are adhesively welded to expanded polystyrene cores which are
produced in Thermal Foams 120,000 SF EPS plant. The 8'x24'
finished SIPs may be cut to the required wall, roof, or floor sizes.
Vertical and horizontal wire chases are located within each panel to
meet all wiring needs.
Testing
All SIP components and production operations are held
to tight third-party quality control procedures monitored by UL and PFS/TECO.
Comprehensive testing and engineering evaluation are the basis for our
construction details, engineering guidelines,
insulation values, and fire resistance systems so Thermal Foams SIPs are
properly used for roofs, exterior walls, and floors in every project.
All testing has been conducted at code recognized laboratories and
evaluated by registered engineers and consultants.
Environmental
Advantages
|
Thermal Foam SIPs R-Values |
|
Panel
Thickness |
R-Value
At 75°
F |
R-Value
At 40° F |
| 4 1/2" |
14.9 |
16.0 |
| 6 1/2" |
22.6 |
24.3 |
| 8 1/4" |
29.3 |
31.6 |
| 10 1/4" |
37.0 |
39.9 |
| 12 1/4" |
44.7 |
48.3 |
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Thermal Foam SIP's use regenerable wood skins
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reduce pollution through energy conservation
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offer a comfortable environment
Thermal Foam EPS insulation
Heating and Air Conditioning
Advantages
Thermal Foam SIP's provide a superior
insulation envelope for exterior walls, floors and roofs/ceilings. The
rigid EPS core blocks wind and moisture movement. SIP's provide optimum
comfort for temperature, noise and dust control. Heating, ventilating
and air conditioning systems can be downsized with Thermal Foam SIP's.
Thermal Foam SIP's do not require extensive use
of solid lumber studs which cause thermal shorts and reduce energy
efficiency in framed structures.
Full-scale thermal testing and computer
modeling has demonstrated the efficiency of Thermal Foam SIP's. The
tests confirm the energy benefits of Thermal Foam SIP's solid core of
EPS insulation and connection details.
Thermal Foam SIP's energy benefits are at work
24 hours a day, 365 days a year. Lower operating costs result in more
marketable homes and commercial buildings.
Why select Thermal Foam SIPs?
Thermal Foams, Inc.
is a company of more than 50 experienced employees, each with a "can-do"
attitude, 150,000 SF of factory and office space, state of the art
production equipment, and computers with advanced software everywhere.
We combine these resources to provide high quality products that meet
specific customer requirements at competitive prices with on time
delivery and responsive customer service. Thermal Foams has an
active concern for the environment in our purchasing practices, product
design, production process, recycling programs, and support of industry
initiatives.
Thermal Foams, Inc.
has experience in supplying SIP's for hundreds of
projects since 1985. In addition to our capabilities shown
elsewhere, we have knowledgeable field technicians available for design
specifications, architectural presentations, contractor training and
technical assistance. Also, a company truck fleet helps meet job
site delivery schedules.
Technical Data Sheets

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Job Site Photos

To be sure
your next building project gets started off on solid footing, use
TF System Insulated Concrete Forms.
Let Thermal Foams, Inc. help you plan your project from the ground up.
Call or email us for more information, including a product detail book.


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