SIP's

Insulated Concrete Forms
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SIP's

Thermal Foam SIP's are 30-50% more energy efficient than traditional wall construction.  SIP's are a strong engineered system consisting of Expanded Polystyrene insulation laminated between oriented-strand board (OSB), forming an engineered panel that can be used for exterior walls, roofs and floors.  Their used world-wide for new houses, additions, freezers, coolers, commercial construction and more.  Panels are available from 4'x8' to 8'x24' and can be factory fabricated to be site-erected quickly.  We also offer non-engineered nail-base panels that are often installed above structural metal or wood planking roof decks to provide insulation and a surface for attaching roofing materials.

Design

Thermal Foams experienced technical design and estimating staff uses the latest CAD software to prepare accurate cost quotations, submittal and final drawings, material lists, and fabrication cut sheets.  This insures that architectural plans are properly converted into SIP's that meet all project specifications.  We also assist owners, architects, and contractors with guidance in the many technical issues, construction details and site considerations that result in successful projects, satisfied clients, and repeat uses of Thermal Foam SIP's.

Manufacturing

At Thermal Foams, Inc. 30,000 SF Lamination and fabrication facility,  exposure 1 rated oriented strand board (OSB) facers are adhesively welded to expanded polystyrene cores which are produced in Thermal Foams 120,000 SF EPS plant.  The 8'x24' finished SIPs may be cut to the required wall, roof, or floor sizes.  Vertical and horizontal wire chases are located within each panel to meet all wiring needs.

Testing

All SIP components and production operations are held to tight third-party quality control procedures monitored by UL and PFS/TECO.  Comprehensive testing and engineering evaluation are the basis for our construction details, engineering guidelines, insulation values, and fire resistance systems so Thermal Foams SIPs are properly used for roofs, exterior walls, and floors in every project.  All testing has been conducted at code recognized laboratories and evaluated by registered engineers and consultants.

Environmental Advantages

Thermal Foam SIPs R-Values

Panel

Thickness

R-Value

At 75°  F

R-Value

At 40° F

4 1/2" 14.9 16.0
6 1/2" 22.6 24.3
8 1/4" 29.3 31.6
10 1/4" 37.0 39.9
12 1/4" 44.7 48.3
  • Thermal Foam SIP's use regenerable wood skins

  • reduce pollution through energy conservation

  • offer a comfortable environment

Thermal Foam EPS insulation

  • is free of CFC's, HCFC's, HFC's and Formaldehyde

  • can be recycled

Heating and Air Conditioning Advantages

Thermal Foam SIP's provide a superior insulation envelope for exterior walls, floors and roofs/ceilings.  The rigid EPS core blocks wind and moisture movement.  SIP's provide optimum comfort for temperature, noise and dust control.  Heating, ventilating and air conditioning systems can be downsized with Thermal Foam SIP's.

Thermal Foam SIP's do not require extensive use of solid lumber studs which cause thermal shorts and reduce energy efficiency in framed structures.

Full-scale thermal testing and computer modeling has demonstrated the efficiency of Thermal Foam SIP's.  The tests confirm the energy benefits of Thermal Foam SIP's solid core of EPS insulation and connection details.

Thermal Foam SIP's energy benefits are at work 24 hours a day, 365 days a year.  Lower operating costs result in more marketable homes and commercial buildings.

Why select Thermal Foam SIPs?

Thermal Foams, Inc. is a company of more than 50 experienced employees, each with a "can-do" attitude, 150,000 SF of factory and office space, state of the art production equipment, and computers with advanced software everywhere.  We combine these resources to provide high quality products that meet specific customer requirements at competitive prices with on time delivery and responsive customer service.  Thermal Foams has an active concern for the environment in our purchasing practices, product design, production process, recycling programs, and support of industry initiatives.

Thermal Foams, Inc. has experience in supplying SIP's for hundreds of projects since 1985.  In addition to our capabilities shown elsewhere, we have knowledgeable field technicians available for design specifications, architectural presentations, contractor training and technical assistance.  Also, a company truck fleet helps meet job site delivery schedules.

Technical Data Sheets

SIPs Brochure Load Design Charts Technical Bulletins SIPs Detail Book SIP Guideline Spec SIPs Evaluation Report SIPs Nailbase Construction Recycling Smart Deck

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Job Site Photos

SIPs Photos


To be sure your next building project gets started off on solid footing, use TF System Insulated Concrete Forms.  Let Thermal Foams, Inc. help you plan your project from the ground up.  Call or email us for more information, including a product detail book.

 


 


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